Manufacturing Process 2 Vtu Pdf Download
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Forging: Classification of forging processes. Forging machines & equipment. Expressions for forging pressures & load in open die forging and closed die forging by slab analysis, concepts of friction hill.
Rolling: Classification of Rolling processes. Types of rolling mills, the expression for RoIling load. Roll separating force. Frictional losses in bearing, a power required in rolling, Effects of front & back tensions.
The metal additive manufacturing (AM) process is tool-less -- it uses powder to create a component in a way that resembles an inkjet printer. It breaks the part down into many 2D layers, and prints the finished component out layer by layer.
Additive manufacturing is finding its place in component manufacturing as a complement to injection molding and conventional pressing and sintering. Home or office versions of 3D printers use plastic to form the end part, but 3D printing can also be achieved in the industrial world using metal in powder form, similar to the powders used in powder metal compaction.
Are you making the decision to work with an additive manufacturing or PM (powder metallurgy) supplier? Whether it be for production or simply prototype parts, consider the pros and cons of both technologies.
An additive manufacturing line can produce multiple components at a time in the same build box. Instead of creating individual parts and assembling them at a later point (due to geometry constraints), an additive manufacturer can combine assemblies into single parts, which can reduce overall product cost in unique situations.
Companies specifying materials for AM frequently look for very fine or small particle distribution. This can make the raw material cost of your project skyrocket -- even more so if the powder needs to be spherical. These particle shapes are produced from a gas atomization process used specifically in metal injection molding and powder bed binder jetting.
One is the overall finish capability of the additive manufacturing powder itself, which is very rough compared to traditional powder metal materials. The other is the layering effect inherent in AM part construction. This looks very similar to the topography of a map. When a height on an area of a part changes gradually while the cross-section grows inward or outward, a distinct layering effect occurs.
When processed through binder jetting, metal additive manufacturing has dimensional challenges similar to metal injection molding. Namely, the material shrinks by about 20% during sintering. So although printers are becoming more and more accurate, the sintering process can be a source of heartache.
For example: With binder jetting, you can print a part as big as the build box. However, successfully getting the part through the thermal binding, depowder, and sintering process without cracking or warping is another story. It can be done, but becomes extremely tricky and costly.
Metal additive manufacturing companies are trying to become more competitive in areas beyond unique automotive parts. But in most cases, it still makes economic sense to use powder metallurgy to meet current and future parts manufacturing needs.
Remember, not all powder metal companies are using decades-old technologies and materials. Check out the resources below to see what conventional powder metallurgy suppliers are doing these days to compete with the advantages and disadvantages of 3D metal printing and other manufacturing processes:
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